cross-sectional area
Programming tension in 3D printed networks inspired by spiderwebs
Masmeijer, Thijs, Swain, Caleb, Hill, Jeff, Habtour, Ed
Each element in tensioned structural networks -- such as tensegrity, architectural fabrics, or medical braces/meshes -- requires a specific tension level to achieve and maintain the desired shape, stability, and compliance. These structures are challenging to manufacture, 3D print, or assemble because flattening the network during fabrication introduces multiplicative inaccuracies in the network's final tension gradients. This study overcomes this challenge by offering a fabrication algorithm for direct 3D printing of such networks with programmed tension gradients, an approach analogous to the spinning of spiderwebs. The algorithm: (i) defines the desired network and prescribes its tension gradients using the force density method; (ii) converts the network into an unstretched counterpart by numerically optimizing vertex locations toward target element lengths and converting straight elements into arcs to resolve any remaining error; and (iii) decomposes the network into printable toolpaths; Optional additional steps are: (iv) flattening curved 2D networks or 3D networks to ensure 3D printing compatibility; and (v) automatically resolving any unwanted crossings introduced by the flattening process. The proposed method is experimentally validated using 2D unit cells of viscoelastic filaments, where accurate tension gradients are achieved with an average element strain error of less than 1.0\%. The method remains effective for networks with element minimum length and maximum stress of 5.8 mm and 7.3 MPa, respectively. The method is used to demonstrate the fabrication of three complex cases: a flat spiderweb, a curved mesh, and a tensegrity system. The programmable tension gradient algorithm can be utilized to produce compact, integrated cable networks, enabling novel applications such as moment-exerting structures in medical braces and splints.
A Data-Driven Machine Learning Approach for Predicting Axial Load Capacity in Steel Storage Rack Columns
Mammadli, Bakhtiyar, Yazici, Casim, Gürbüz, Muhammed, Kocaman, İrfan, Dominguez-Gutierrez, F. Javier, Özkal, Fatih Mehmet
In this study, we present a machine learning (ML) framework to predict the axial load-bearing capacity, (kN), of cold-formed steel structural members. The methodology emphasizes robust model selection and interpretability, addressing the limitations of traditional analytical approaches in capturing the nonlinearities and geometrical complexities inherent to buckling behavior. The dataset, comprising key geometric and mechanical parameters of steel columns, was curated with appropriate pre-processing steps including removal of non-informative identifiers and imputation of missing values. A comprehensive suite of regression algorithms, ranging from linear models to kernel-based regressors and ensemble tree methods was evaluated. Among these, Gradient Boosting Regression exhibited superior predictive performance across multiple metrics, including the coefficient of determination (R2), root mean squared error (RMSE), and mean absolute error (MAE), and was consequently selected as the final model. Model interpretability was addressed using SHapley Additive exPlanations (SHAP), enabling insight into the relative importance and interaction of input features influencing the predicted axial capacity. To facilitate practical deployment, the model was integrated into an interactive, Python-based web interface via Streamlit. This tool allows end-users-such as structural engineers and designers, to input design parameters manually or through CSV upload, and to obtain real-time predictions of axial load capacity without the need for programming expertise. Applied to the context of steel storage rack columns, the framework demonstrates how data-driven tools can enhance design safety, streamline validation workflows, and inform decision-making in structural applications where buckling is a critical failure mode
Online Estimation of Table-Top Grown Strawberry Mass in Field Conditions with Occlusions
Zhen, Jinshan, Ge, Yuanyue, Zhu, Tianxiao, Zhao, Hui, Xiong, Ya
-- Accurate mass estimation of table-top grown strawberries under field conditions remains challenging due to frequent occlusions and pose variations. This study proposes a vision-based pipeline integrating RGB-D sensing and deep learning to enable non-destructive, real-time and online mass estimation. The method employed YOLOv8-Seg for instance segmentation, Cycle-consistent generative adversarial network (CycleGAN) for occluded region completion, and tilt-angle correction to refine frontal projection area calculations. A polynomial regression model then mapped the geometric features to mass. Experiments demonstrated mean mass estimation errors of 8.11% for not-occluded strawberries and 10.47% for occluded cases. CycleGAN outperformed large mask inpaint-ing (LaMa) model in occlusion recovery, achieving superior pixel area ratios (PAR) (mean: 0.978 vs. 1.112) and higher intersection over union (IoU) scores (92.3% vs. 47.7% in the [0.9-1] range). This approach addresses critical limitations of traditional methods, offering a robust solution for automated harvesting and yield monitoring with complex occlusion patterns. I. INTRODUCTION Fruit mass estimation is essential for optimizing harvest timing, improving agricultural efficiency, and advancing smart, precision agriculture [1].
Integrating Large Language Models for Automated Structural Analysis
Liang, Haoran, Kalaleh, Mohammad Talebi, Mei, Qipei
Automated analysis for engineering structures offers considerable potential for boosting efficiency by minimizing repetitive tasks. Although AI-driven methods are increasingly common, no systematic framework yet leverages Large Language Models (LLMs) for automatic structural analysis. To address this gap, we propose a novel framework that integrates LLMs with structural analysis software. LLMs serve as the core engine: they parse structural descriptions from text and translate them into executable Python scripts. Moreover, the framework integrates the generative capabilities of LLMs with code-based finite element (FE) tools like OpenSeesPy. It employs domain-specific prompt design and in-context learning strategies to enhance the LLM's problem-solving capabilities and generative stability, enabling fully automated structural analysis from descriptive text to model outputs. In our experiments, we introduce a well-curated small-scale benchmark dataset of 20 structural analysis word problems (SAWPs) with ground-truth solutions and evaluate the performance of different LLMs within our framework in solving these SAWPs. The role of system instructions, crafted by structural engineers, is also investigated to understand their impact on LLM-driven structural analysis. Additionally, the generative stability of our framework is examined. Through multiple validation experiments on the benchmark, our results demonstrate that the proposed framework can substantially increase the level of automation in solving SAWPs compared to traditional methods. Quantitatively, the framework, built on GPT-4o, achieved 100% accuracy, surpassing GPT-4 (85%), Gemini 1.5 Pro (80%), and Llama-3.3 (30%) on the test examples. Furthermore, integrating domain-specific instructions enhanced performance by 30% on problems with asymmetrical structural configurations.
Soft Acoustic Curvature Sensor: Design and Development
Sofla, Mohammad Sheikh, Golshanian, Hanita, S, Vishnu Rajendran, E, Amir Ghalamzan
This paper introduces a novel Soft Acoustic Curvature (SAC) sensor. SAC incorporates integrated audio components and features an acoustic channel within a flexible structure. A reference acoustic wave, generated by a speaker at one end of the channel, propagates and is received by a microphone at the other channel's end. Our previous study revealed that acoustic wave energy dissipation varies with acoustic channel deformation, leading us to design a novel channel capable of large deformation due to bending. We then use Machine Learning (ML) models to establish a complex mapping between channel deformations and sound modulation. Various sound frequencies and ML models were evaluated to enhance curvature detection accuracy. The sensor, constructed using soft material and 3D printing, was validated experimentally, with curvature measurement errors remaining within 3.5 m-1 for a range of 0 to 60 m-1 curvatures. These results demonstrate the effectiveness of the proposed method for estimating curvatures. With its flexible structure, the SAC sensor holds potential for applications in soft robotics, including shape measurement for continuum manipulators, soft grippers, and wearable devices.
Vision-Based Adaptive Robotics for Autonomous Surface Crack Repair
Genova, Joshua, Cabrera, Eric, Hoskere, Vedhus
Surface cracks in infrastructure can lead to significant deterioration and costly maintenance if not efficiently repaired. Manual repair methods are labor-intensive, time-consuming, and imprecise and thus difficult to scale to large areas. Breakthroughs in robotic perception and manipulation have advanced autonomous crack repair, but proposed methods lack end-to-end testing and adaptability to changing crack size. This paper presents an adaptive, autonomous system for surface crack detection and repair using robotics with advanced sensing technologies. The system uses an RGB-D camera for crack detection, a laser scanner for precise measurement, and an extruder and pump for material deposition. A novel validation procedure with 3D-printed crack specimens simulates real-world cracks and ensures testing repeatability. Our study shows that an adaptive system for crack filling is more efficient and effective than a fixed-speed approach, with experimental results confirming precision and consistency. This research paves the way for versatile, reliable robotic infrastructure maintenance.
Combined sizing and layout optimization of truss structures via update Monte Carlo tree search (UMCTS) algorithm
Ko, Fu-Yao, Suzuki, Katsuyuki, Yonekura, Kazuo
The main concern of this study is to find the optimal design of truss structures considering sizing and layout variables simultaneously. As compared to purely sizing optimization problems, this problem is more challenging since the two types of variables involved are fundamentally different in nature. In this paper, a reinforcement learning method combining the update process and Monte Carlo tree search called the update Monte Carlo tree search (UMCTS) for sizing optimization problems is applied to solve combined sizing and layout optimization for truss structures. This study proposes a novel update process for nodal coordinates with two features. (1) The allowed range of each coordinate varies in each round. (2) Accelerators for the number of entries in the allowed range and iteration numbers are introduced to reduce the computation time. Furthermore, nodal coordinates and member areas are determined at the same time with only one search tree in each round. The validation and efficiency of the UMCTS are tested on benchmark problems of planar and spatial trusses with discrete sizing variables and continuous layout variables. It is shown that the CPU time of the UMCTS is two times faster than the branch and bound method. The numerical results demonstrate that the proposed method stably achieves a better solution than other traditional methods.
Update Monte Carlo tree search (UMCTS) algorithm for heuristic global search of sizing optimization problems for truss structures
Ko, Fu-Yao, Suzuki, Katsuyuki, Yonekura, Kazuo
Sizing optimization of truss structures is a complex computational problem, and the reinforcement learning (RL) is suitable for dealing with multimodal problems without gradient computations. In this paper, a new efficient optimization algorithm called update Monte Carlo tree search (UMCTS) is developed to obtain the appropriate design for truss structures. UMCTS is an RL-based method that combines the novel update process and Monte Carlo tree search (MCTS) with the upper confidence bound (UCB). Update process means that in each round, the optimal cross-sectional area of each member is determined by search tree, and its initial state is the final state in the previous round. In the UMCTS algorithm, an accelerator for the number of selections for member area and iteration number is introduced to reduce the computation time. Moreover, for each state, the average reward is replaced by the best reward collected on the simulation process to determine the optimal solution. The proposed optimization method is examined on some benchmark problems of planar and spatial trusses with discrete sizing variables to demonstrate the efficiency and validity. It is shown that the computation time for the proposed approach is at least ten times faster than the branch and bound (BB) method. The numerical results indicate that the proposed method stably achieves better solution than other conventional methods.
A Biomimetic Fingerprint for Robotic Tactile Sensing
Quilachamín, Oscar Alberto Juiña, Navarro-Guerrero, Nicolás
Tactile sensors have been developed since the early '70s and have greatly improved, but there are still no widely adopted solutions. Various technologies, such as capacitive, piezoelectric, piezoresistive, optical, and magnetic, are used in haptic sensing. However, most sensors are not mechanically robust for many applications and cannot cope well with curved or sizeable surfaces. Aiming to address this problem, we present a 3D-printed fingerprint pattern to enhance the body-borne vibration signal for dynamic tactile feedback. The 3D-printed fingerprint patterns were designed and tested for an RH8D Adult size Robot Hand. The patterns significantly increased the signal's power to over 11 times the baseline. A public haptic dataset including 52 objects of several materials was created using the best fingerprint pattern and material.
Automatic Truss Design with Reinforcement Learning
Du, Weihua, Zhao, Jinglun, Yu, Chao, Yao, Xingcheng, Song, Zimeng, Wu, Siyang, Luo, Ruifeng, Liu, Zhiyuan, Zhao, Xianzhong, Wu, Yi
Truss layout design, namely finding a lightweight truss layout satisfying all the physical constraints, is a fundamental problem in the building industry. Generating the optimal layout is a challenging combinatorial optimization problem, which can be extremely expensive to solve by exhaustive search. Directly applying end-to-end reinforcement learning (RL) methods to truss layout design is infeasible either, since only a tiny portion of the entire layout space is valid under the physical constraints, leading to particularly sparse rewards for RL training. In this paper, we develop AutoTruss, a two-stage framework to efficiently generate both lightweight and valid truss layouts. AutoTruss first adopts Monte Carlo tree search to discover a diverse collection of valid layouts. Then RL is applied to iteratively refine the valid solutions. We conduct experiments and ablation studies in popular truss layout design test cases in both 2D and 3D settings. AutoTruss outperforms the best-reported layouts by 25.1% in the most challenging 3D test cases, resulting in the first effective deep-RL-based approach in the truss layout design literature.